Sunday, March 4, 2012

Router Table - How to Make Your Own

A Router Table quiets a router, helps control wood dust, and adds a microscopic extra safety to routing. It provides a garage platform to do intricate shaping, as well as exact edging. A router table can handle 80% of your routing. It makes good practical sense to have a router table.

You can purchase one through assorted vendors/catalogs. You will learn more about woodworking if you make your own. Manufacture your own will evolve over time.

Wrenches

Most commercial Router Tables have unused space below the Top. Does it make sense to use this space for your Router Accessories?

If the sass is yes, you can make your own Unique Router Table. Let's discuss some features you may want.

Features of Your practice Router Table:

  • Router bit storage for 36-48 assorted size router bits.
  • A Router Lift to adjust the Router easily.
  • The on/off switch is literally accessible.
  • Two drawers for wrenches and accessories.
  • Amble storage for your transportable router and accessories.
  • A drop down window for easy entrance to your fixed base router (the Pc 7518).
  • Has casters to move easily.
  • Hardly any dust gets into the cabinet.

What more could you ask?

Router Table Fence

    What to look for in a router table fence:
  • Repeatability
  • Zero-deflection
  • Straightness
  • Ability to quadrate it up to the table top
  • Chip/dust collection
  • Easily clamps to table and adjust

Router Table Top

The Top should be flat and garage to do ability work. I prefer a high-pressure laminate top on both sides. It seems great to me than melamine or other types. It makes sense to have a clean top - no miter channel. Those things weaken the top and just regain sawdust. You rarely need them. To use a miter channel, it must be quadrate to the fence. Is it worth the trouble?

It is not hard to make a Top. Or you can find ability tops at a fair price without all the bells and whistles. Try to find one around 24" wide x 32" long. If you put the router insert plate towards the back, it will provide more work room for wider boards.

Router Table Insert Plate

There are many router plates available. The snap-out rings for many are not easy. I broke a concentrate of snap-out rings when trying to take them out. From a user-friendly standpoint, they are difficult. Some of these insert plates tend to sag over time. That will not give you an exact cut.

You may skimp on this item, but I think you will be sorry in the end. It seems prudent to get a 3/8" solid aluminum one with inserts that are easy to change. They remain flat, and are easy to transfer the inserts. It is best to have an insert that accepts Pc guide bushings. A concentrate of dissimilar size inserts are good for larger router bits. Woodpecker makes a top ability one. Once in awhile you can find them on sale.

You can make your own template to mount a router plate. Put 2-sided sticky tape on the insert plate, and mounted it to ¼" tempered hardboard. Then use an inlay bearing kit in reverse. Now you have a template to make a template.

Tape or clamp the template to ¾" plywood or Mdf. Put the bearing on the inlay kit. Then router the ¾" Plywood (Mdf). You have an exact copy of your insert plate. You can put the insert plate anywhere that you want. By using a dissimilar template guide, you can cut the 1/2" ledge to maintain the insert plate. Simple!

If you want to know how to do this, visit Router Insert Plate Template

For more data on building Your Own Router Table, along with pictures and tips, please visit Router Table Plan

Router Table - How to Make Your Own

A List of Basic Hand Tools For Setting Up Shop

Below I suggest any brands of tools. These are tools I own and have a lot of caress with or have used in the past and like. This doesn't mean that these brands are the only ones out there or are even the best. Ask around and find out what other population like and use. Finally you have to make your own decision on which tools are best for you and how you work.

Woodworking covers so many facets that it's difficult to come up with a tool list that covers the needs of every woodworker. Many tools are used for a very specific task, while others are more normal tools that you find yourself using for most projects. The latter is what I'll couple on in this article. Just keep in mind that if you want to learn how to make guitars (a Luther), or build a canoe, etc...there will absolutely be tools that you will need that won't be on this list. This is just to get you started. I've been working wood for over 10 years and trust me there are still many tools I would love to have. But just like I did you start with the basics and buy other tools as you find a need for them.

Wrenches

Hand Tools

Machine tools: screwdrivers, Allen wrenches, set to wrenches, pliers, crescent wrench. These are things that most already have around the house, but it absolutely doesn't hurt to have a set of these tools that are dedicated just to your shop so you don't have to hunt all over the house when you need a Phillips screwdriver. These can all be picked up at your local hardware store.

Set of bench chisels: 1/4" to 1". I've used a set of Marples chisels for years. Irwin has bought them so they may show up under their name now. The full set costs around .00 cheaper chisels just won't hold an edge (meaning they dull too easily). The Marple chisels hold an edge Ok. Home Depot and Lowes used to carry them but they're not showing up on their websites now. Amazon.com has them for

Handplanes: A jack plane (sometimes referred to as a No. 5) and a low angle block plane. The jack plane gets it's name from being the "jack of all trades". It's a medium size plane and can be used for many tasks. I suggest buying a used one, specifically an old Stanley No. 5. Look at flea markets and carport sells or try eBay (this is where I got mine years ago). A block plane will be one of the most used tools in your shop, so buy a good one. If you can afford it Lie-Nielsen.com or Lee Valley.com both have exquisite low angle blocks from to 9 A cheaper alternative would be a Stanley 60 1/2 low angle block for around .

Handsaws: panel, or Japanese Ryoba and Dozuki. Western saws cut on the push stroke; Japanese saws cut on the pull stroke. My advice is to try out both and see which you like better. Each has its own set of advantages and disadvantages. Personally, I like the Japanese saws for most jobs, but I still like a western type saw for cutting dovetails. Lowes and Home Depot both carry Japanese saws. an additional one good place to look is Japanwoodworker.com

Layout tools:tape measure, small and large size try squares, marking gauge, pencil compass, 6" and 12" rulers, bevel gauge, mixture square.

Hammer: 16oz proper and a wooden or dead-blowstyle mallet for working with chisels and other tools.

Card scraper: an uncostly tool that is primary in the shop (especially if you dislike sanding). These tools can take extremely thin shavings of wood and leave a very smooth surface. They can be tricky to edge though. We'll cover scrapers more in depth in a future article.

Rasps: a coarse and fine cabinetmaker's style. These are used to shape wood especially table legs.

There's my list of basic hand tools to get you started. Some, you will need from the very beginning. Some you can wait on. My advice is to frame out what you want to make with your woodworking and then start building. You'll frame out fast the tools you truly need and the ones you can wait to get.

A List of Basic Hand Tools For Setting Up Shop